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Our Advanced Weaving Technologies

At Bangad Group, our manufacturing excellence is powered by state-of-the-art weaving technologies that ensure precision, efficiency, and superior fabric quality.

Airjet Looms

Our advanced airjet weaving machines ensure high-speed, precision-driven fabric production, combining cutting-edge technology with superior efficiency.

We use machines from Toyota, Tsudocoma, Baijia, and Picanol, known for their high performance, advanced weaving capabilities, and superior fabric quality.

Capabilities

  • High-Speed Production: Airjet technology enables weaving speeds of up to 1500 picks per minute, ensuring maximum efficiency.
  • Superior Fabric Quality: Delivers consistent fabric uniformity, tight weaves, and enhanced fabric stability.
  • Dobby Weaving: Supports up to 18-shaft dobby designs, allowing for intricate textures and patterns.
  • Wide Fabric Range: Ideal for producing lightweight to medium-weight fabrics, including shirting, dress materials, and home textiles.
  • Energy-Efficient Operation: Optimized air consumption reduces power usage, contributing to sustainable textile production.

Our airjet looms empower us to manufacture high-quality textiles that meet the evolving demands of the fashion and home furnishing industries.

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Rapier Looms

Our precision-driven rapier weaving technology is designed to create intricate designs while offering exceptional versatility in yarn handling.

  • High-performance rapier looms: With adaptable weft insertion for superior weaving precision.
  • Multi-yarn capability: Engineered for complex fabric constructions, supporting multiple weft colors for diverse textile designs.

Capabilities

  • Versatile Yarn Handling: Compatible with fine to heavy yarn counts, ensuring flexibility in textile production.
  • Multi-Color Weaving: Supports up to 8 weft colors, allowing for intricate and vibrant fabric designs.
  • Dobby & Jacquard Compatibility: Capable of weaving fancy weaves, Dobby designs with up to 22 shafts, and with name writer jacquard salvage.
  • Enhanced Fabric Quality: Ensures consistent density, excellent texture, and sharp pattern definition.
  • Wide Fabric Width: Can produce fabrics up to 230 cm, catering to fashion, home textiles, and industrial applications.

Our rapier looms enable us to manufacture high-quality, aesthetically rich fabrics that meet the needs of both traditional and contemporary textile markets.

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Jacquard Fabrics

Our jacquard technology enables the creation of highly detailed, intricate designs with unparalleled precision.

  • Vamatex Leonardo Systems: Advanced electronic jacquard machines
  • Staubli Jacquard Mechanisms: Featuring 6100 and 3072 hooks for precise design control
  • Electronic Pattern Selection: Computer-controlled design implementation for complex patterns
  • Width Capacity: Capable of weaving fabrics up to 320 cm wide

Capabilities

  • High Hook Capacity: Supports up to 6100 hooks, enabling complex and dense patterning.
  • Multi-Texture Weaving: Ability to weave multiple textures in a single fabric.
  • Scalability: Supports both small-batch custom designs and high-volume production.
  • Wide Range of Applications: Suitable for luxury fashion, upholstery, drapery, and specialty textiles.
  • Fine Detail Precision: Ensures clarity and sharpness in intricate patterns.

Our jacquard technology represents the pinnacle of weaving innovation, allowing us to create luxurious fabrics with unmatched design sophistication and visual appeal.

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Specialized Technologies

Our specialized dobby mechanisms provide exceptional control and versatility for creating complex woven structures.

  • Electronic dobby systems: With up to 24 harness frames
  • Complex weave structures: Capacity for precise repeats
  • Specialized applications: Ideal for geometric patterns, textured surfaces, and specialized technical fabrics

  • Dobby Monograms & Name Writer Jacquard Technology

  • Dobby Monograms: Enables personalized patterns, logos, and intricate branding elements within the weave
  • Name Writer Jacquard Technology: Allows the incorporation of brand names, custom designs, and unique motifs directly into the fabric for enhanced identity and exclusivity

  • Top beam and double top beam attachments

  • Provides superior tension control, ensuring uniform fabric quality and stability. These features enhance weaving efficiency, allowing for precise handling of intricate patterns and complex textures. By optimizing yarn distribution, they enable the creation of highly detailed and elaborate designs.

Our dobby technology combines traditional weaving principles with modern innovation, enabling us to create distinctive fabrics with unique identities and customized branding solutions.

Production Capacity & Capabilities

Daily Production Volume

  • Grey Fabrics: 50,000+ meters per day
  • Jacquard Fabrics: 15,000+ meters per day
  • Specialized Constructions: 10,000+ meters per day

Fabric Specifications Range

  • Width Range: 38" to 82" (96cm to 210cm)
  • Weight Range: 80 GSM to 350 GSM
  • Yarn Count Capabilities: 10s to 120s in various compositions

Quality Control Infrastructure

  • In-line electronic fabric inspection systems
  • Laboratory testing for tensile strength, colorfastness, and dimensional stability
  • Comprehensive quality assurance at every production stage